Featured Projects
Highlighting some of our most impactful engineering solutions.
Custom Security Bolt System for Public Transit
Challenge: A municipal transit authority experienced persistent vandalism of copper components from trackside boxes secured with standard bolts.
Solution: Engineered a custom M10 Pin-in-Hex security bolt with a unique pin configuration and corresponding high-torque driver key.
Result: Reduced tampering incidents by over 95% in the pilot program.
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5-Axis Machining of Aerospace Sensor Housing
Challenge: An aerospace client required a lightweight, single-piece housing with complex internal geometries. Material: 7075-T6 aluminum.
Solution: Utilized 5-axis CNC milling to machine the part from a solid billet in a single setup to maintain tight tolerances.
Result: Met wall thickness uniformity of ±0.05 mm and reduced part weight by 30%.
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Lightweight Titanium Lug Nuts for Racing Team
Challenge: A GT-class racing team sought to reduce unsprung mass to improve suspension response. OEM steel lug nuts were strong but heavy.
Solution: Designed and manufactured M14x1.5 open-ended titanium lug nuts from Grade 5 titanium.
Result: Reduced total weight of wheel fasteners by 45% while maintaining proof load above race specs.
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